吊耳加強板零件沖壓工藝與模具設計-沖孔落料【含10張CAD+說明書】

喜歡這套資料就充值下載吧。資源目錄里展示的都可在線預覽哦。下載后都有，請放心下載，文件全都包含在內，有疑問咨詢QQ:1064457796智能沖壓工藝規劃系統的研究摘要：本文對建立一個智能沖壓工藝設計知識為基礎的系統給出了一個簡單的介紹。研究該系統的框架，對模型和知識推理模式進行了介紹。對有些關鍵技術如沖壓工藝的可行性、排樣的最佳算法、智能地帶的布局和內力計算進行了研究。該系統可以改善工藝規劃效率。關鍵詞： 排樣 KBS 知識模型 帶狀排樣法1簡介 沖壓工藝規劃是沖壓產品開發的一個核心項目。它是金屬成型應用的一個重要組成部分，它與生產質量、成本、生產率和工具壽命有直接的影響?，F代制造業的快速發展對沖壓提出了更高的要求，尤其是在沖壓工藝方面。多年來，相關研究已就如何在創新的環境加強工藝規劃的集成化和智能化程度進行研究。近年來，通過生產金屬成形智能設計系統、自動化技術，整和了工藝規劃的原則。智能工藝規劃方法可以有效地提高設計效率與質量、創新設計能力。1.對于冷鍛序列的設計開發了一種基于PC的專家系統，該系統采用基于塑性理論和實際考慮的規則。在美國俄亥俄州立大學一個稱作FORMEX的規則系統被Altan和他的同事們寫入多級冷鍛的工藝規劃程序語言中。2.它依靠冷鍛零件各種形狀的廣泛分類。3 實施以知識為本的冷成形序列設計系統，采用設計規則確定建立一個可行的序列，然后使用有限元分析優化這個序列。一個以知識為基礎的模具設計自動化系統被Cheok和他的同事精心設計出來。4 在新加坡國立大學。一些零件表象技術、沖壓零件識別和模具構成也存在于這項工作中。在中國，華中科技大學的科學技術研究者們也開發出了基于知識系統的用于對小型金屬件沖壓級進模的程序包。5.使用特點，用戶可以在3D立體構架下設計產品。在手工設置排樣后，用戶可以使用交互命令來開發帶裝布局設計。來自利物浦大學工業研究部門的研究者們也在研究沖壓工藝和沖裁模的專用系統。6.他們的研究集中在分解較小的橋型廢料的形狀編碼和識別技術。7在上海沖壓模具和工具技術研究所的研究者們也開發出了級進模的CAD/CAM系統。他們研究的該系統依靠特殊的相關數據來描繪工件和模具結構。上述研究的研究工作的目的是為了促進金屬成形的發展。從金屬智能成型的回顧和分析中，使用智能設計的理論和方法來研究沖壓工藝規劃的步驟。在本文中介紹了應用于沖壓工藝規劃的智能的系統。該智能系統在處理一些復雜的設計問題時是種強有力的工具。由專門知識構成的智能系統可以用一種交互的方式協助用戶解決各種各樣的問題或疑問。8.智能系統是一種計算機系統，它試圖代表人類知識和專業知識, 以一種實際和有效的途徑提供快捷、方便的知識。智能系統能夠完成一般需要專家才能完成的任務。它能自動化實時利用現有的專業知識,并解釋它的推理過程。沖壓工藝規劃是一個含有豐富知識的復雜設計過程。整合在沖壓工藝規劃設計中智能系統的關鍵技術是至關重要的。使用智能理論的沖壓工藝規劃智能系統被提出來。對一些關鍵技術,如集成產品知識建模和戰略規劃的綜合沖壓成形過程進行了研究。在沖壓設計中包括各種各樣的知識，如專業領域知識、多任務知識、非標準知識。每一種知識都需要集成到該系統中。沖壓模具的核心是沖壓工藝。必須考慮到多種因素,如幾何形狀、技術要求、材料性能、沖壓件的可行性、工作程序安排、模具工具的結構。沖壓工藝規劃是一種基于專家知識的創造性程序。智能系統技術可以改善制定沖壓工藝規劃的效率。2系統構架和框架智能系統的關鍵技術是建立和應用的信息化模型制作。該產品信息模型,包括三個階段：一種基于幾何的模型、一種基于特征的模型、一種基于智能的模型?；趲缀蔚哪Ｐ兔枋隽慵膸缀瓮負湫畔?。由于零件的數據信息不能被完整的描述、數據分離水平太低，幾何模型被特征模型取代。這個信息模型包括一組幾何實體。依靠此模型的工程語義模型，許多與設計相關的功能可以被實現。隨著人工智能的發展，智能模型開始被應用。專業知識、設計過程的知識,和相關的知識都包含在知識模型中9、10。智能模型支持表達和傳遞有用的信息。本文主要概括了一種沖壓工藝規劃的智能系統。該智能系統對產品的定義有效且完整。它幾何了不同模型的優點且能滿足幾何設計和推理過程。面向對象技術應用到整合各種各樣的知識。此集成的知識系統模型可被共享和用于智能設計和產品信息溝通。這個關于沖壓模具工藝規劃的智能系統構架已經被設計出來。這個零件的結構設計,包括一個圖形用戶界面,一個應用程序系統、設計資源、知識工具,混合推理機制、基礎模型。在這個構架中知識模型有不同的分類。知識模型從設計資源中獲取有用的信息，支持知識獲取和知識表達的程序。這個模型把有用信息轉移到知識庫。知識庫由CAD軟件支持。設計結果以3D模型、圖畫和資料庫的形式保存在知識庫中，它對在知識庫中不同零件的知識傳遞來說非常的重要。3 實施方法和應用 3.1沖壓智能模型的可行性論證 智能系統對沖壓工件的質量、成本、模具壽命進行評價。該評價基于成熟的智能模型。此模型集成了規則庫、零件信息和結論庫。系數根據知識規則推理在知識庫得出。沖壓成型可行性可以從信息庫中零件信息和相關系數推出。在設計過程中被新結論擴大的結果保存在結論庫中。 模型的智能推理過程和零件的規格相比有一定限度范圍的工藝參數。此規格包括輸入輸出半徑、孔徑、孔板、孔網、槽、槽網。結果來證實零件的形狀是否符合模具工具加工。智能推理用于自動和交互的方式。這樣做的目的是來研究沖壓該產品的可行性。智能推理的關鍵是確定基于零件厚度和相關系數的加工極限值。圖二所示為產品可行性論證模型的流程圖。知識規則和設計結果保存在機械推理的數據庫中。零件的形狀可以在知識模型中修改。由知識模型決定的沖壓工藝規劃是非常重要的一步，它同時也提供了選擇一個單步工序刀具或是復合工具或是一個改進工具的方法。各種不同領域的知識、經驗和專業知識都被保存在工藝規劃專業系統中。知識庫的發展是基于規則表達的共同原則。這一步的目的是集成專業經驗和零件的形狀3.2基于優化算法的智能排樣模型為了達到較高的材料利用率，空白的知識模型被建立，保存在知識庫中的結果是其他模塊建立的基礎。在知識庫中有四種排樣類型： 一排列布局模式 與一排列相對的模式 兩排列布局模式 與兩排列布局相對的模式建立這個知識模型的目的是改善材料的利用。由知識庫提供的限制情況可以由人類專家來選擇。這個知識模型控制著整個排樣的設計過程。圖三所示為平面布局的等級體系結構第一種模式的作用是選擇粗略數值和計算工作區域的總體輪廓。此模式提供了原始參數。粗略數值的全部信息都由此得到，不管這個數字是否被概略畫出或是被選中。第二種模式用來確定布局類型、角度范圍、布局大小和條帶區的寬度。第三種模式中應用了優化算法。設計結果包括材料利用率、材料寬度和每步間隙都被保存在此模式中，不同布局的繪圖也同時生成。在第四種模式中可以修改布局規劃的結果。最終參數包括每步間隙、材料寬度、各類網格和轉換能力。當參數有所改變時，布局規劃圖可以被更新。該知識的主要作用是布局規劃的算法優化。該算法共有六步。1.在圖形周圍最適合的矩形第一次生成。復制件和原件之間的距離是包含在接洽網中的。圖四說明了此種算法。 2.在兩個環形中間的值是經過計算的。這兩個環形分解成線和圓弧的單元。每對元素中間的距離需要重新補償。然后就可以找到最短的距離。3.計算出的最小值和所要求的值之間的差異就是誤差。當誤差小于允許值時，排樣規劃就可以完成。另外，布局圖形需要沿著視野的方向移動。4.材料利用率可以以布局規劃的角度上被計算出來。5.排樣圖形旋轉一定的角度。旋轉中心是矩形中心點附近的粗略數值。材料利用率在當前角度下被計算出來。6.排樣圖形旋轉到另外一個角度。重復第三部的的步驟，直到角度達到180度。 3.3帶狀布局的開發 帶狀布局的工序規則被集成于知識基礎級進刀具設計。該智能模型的功能是：選擇零件位置，設計方位和安排帶狀工步距離。為了解決運行程序，該規則應該被制定的合理和有效。自動設計模塊是智能模型中最重要的模塊。人工智能技術被應用于此模塊中。此模型中的預處理模塊，包括定位產品模塊和從產品模塊中提取精確的信息。為了在修改模塊中生成一個模型，最初的設計工程被修改11。被修改的模塊代替了處理模塊。3.3.1 自動帶狀布局設計的預處理1）確定零件的位置和排列。用戶可以用界面來確定預處理模塊中的一些參數。確定位置的過程可以和其他元素一起來做，例如：零件形狀、尺寸精度、和用戶要求。零件的形狀也在智能模型中定義，結果被保存在知識庫中。2）獲取零件精確信息。此精確信息應該在帶狀布局知識庫中得到。有用的信息包括沖孔的精確信息和相對位置信息。由此種類型信息組成的知識模型將會決定零件的沖壓順序。這個設計過程的主要要求是為位置精度開發一種知識模型12。首先，零件的形狀被分成封閉的輪廓。輪廓的數目為nK = k1, k2, . . ., ki, . . ., kn (1)這里 ki 表示零件的第i個輪廓。所有輪廓間的相對關系包含在關系P中。如果在輪廓ki 和kj 之間要求精準，這里存在(ki , kj) p。p = . . ., (ki , kj), . . . ki , kj K, 1 i, j n(i _= j). (2)每種類型的精確信息通過相關矩陣被保存在知識模型中。3.3.2帶狀布局自動設計帶狀布局的自動設計模塊在知識模型中是最重要的一個。在知識模型中包含很多重要的規則，例如在一次單沖程中沖壓所有內輪廓比較好。在下一個階段這個部分被切斷。有時候，如果沖壓點之間的距離非常小，一些內輪廓就要被搬到下一階段進行加工。如果沖壓點離分餾點太近的話，分餾點就需要被更改到下一階段。如果這里仍然有不合適的尺寸，一些點可以被移動到下一階段。重復整個過程直到矩陣點間的每個尺寸都可以被接受。布局智能設計的核心是開發干涉點的智能模型13。零件坯料被分成許多點的形式。這些點的名字是k1, k2, . . ., kn. 這里dij 是ki和 kj 之間最小的距離。矩陣的臨界值是S。如果dijS ，ki和 kj不能在相同的步驟中得出。這種情況是智能模型中兩個點的沖突。開發干涉點的智能模型的目的是確定沖突點的存在。此矩陣是一個系統矩陣。為了使設計過程更方便，可以把矩陣中的上半部分元素置零。 此處，ij 是關聯系數，它表示了每對點之間的不同關系。如果兩個點之間有沖突，它們中的一個則要被移到下一步。在每一步中重復上述步驟直到沖突點消失。最后矩陣M成為空矩陣。3.3.3對帶狀布局結果的處理帶狀布局的子處理知識模型中有兩部分：修改結果和創建布局圖形。從帶狀布局自動設計模型中得出的結果是慣用的。它們可能滿足不了用戶的所有要求。依靠知識模型的數據結構，通過移動點和改變步驟，增加空步和刪除空步的目的可以被實現。我們能夠通過處理步驟的數據結果來修改帶狀布局的設計結果。工步改變可以通過交換兩個位置的編碼來實現，工步增加或減少可以通過插入或移除編碼的操作來完成。當我們想移動一些點時，我們可以從第一步到最后一步轉移鏈表中相當的點。3.4確定沖壓中心和力計算的智能模型。沖壓中心設計模型的目的是建立組合力的工作點11。模具工具中心和沖壓中心的一致非常重要，只有那樣沖壓工具才能在一起正常的工作。沖壓中心從知識模型的每一個輪廓位置的計算中得出。設計的第一部是得到工具的工作區域。CAD平臺上的零件圖形的輪廓提供了零件的外矩形。依靠沖壓中心和外矩形之間的關系可以生成工作區域。因為不平衡力的結果的可能性，同時也提供了沖壓中心的再生成。再生成的步驟由人機接口軟件來完成。圖八所示為復合模打孔機工 作區域的設計結果。保存在知識庫中的內容包括模具工具的每種類型、零件落料、廢料移除等等。不同情況下的力計算的方法是不同的。力方程是由知識規則庫的推理得到的。首先，加工力和切削力是基于零件的輪廓長度和知識庫中的知識規則得到的。然后，通過設計結果和合零件情況，可以得到脫離力、阻力和推件力?？偟牧Π凑罩R庫中的導向一步一步計算。4 結論和進一步工作計算機輔助設計工具的應用在金屬成型中的應用，節省了大量的時間和金錢。由于復雜零件沖壓工藝設計的復雜性，開發一種自動生成工藝步驟的系統非常重要。這個研究開發了一個集成的CAD系統，該系統開發了一種工藝規劃系統使對不規則零件在高速下進精密加工得以實現。該系統有一下特點：1. 在設計過程中不斷改變的數據以不同的方式保存，包括數字形式和圖片形式的。用戶在設計過程中可以自由使用它們作為參考。2. 加工可行性檢查模型檢查沖壓的可行性，同時能對復雜零件的沖壓工藝規劃提供一些建議。3. 排樣模塊生成最佳排樣圖以到達材料的最大利用率。產品成本的減少取決于排樣最優化計算。不僅最佳規劃而且每個合理的規劃被保存在知識庫中。用戶可以選擇任意一個作為它們的最終設計結果。4. 帶狀排樣模塊生成自動工藝規劃圖。根據用戶的要求帶狀排樣的結果可以在設計過程的任意時期修改。在工藝規劃中協助設計者的此系統將會是一種有用的工具。它將會足夠的靈活允許設計者具有創造性，同時用計算機來執行幾何計算和自動得到設計結果。它提供了一個非常靈活的設計環境，用戶可以完全掌握即使是復雜零件的沖壓工藝規劃設計。該系統擁有圖形交互界面，用戶可以在設計過程中交互式地改變各種設計參數。進一步的工作將會集中在排樣優化的效率改善上，優化用時將會減少。為排樣規劃，更多的設計方案的類型應該被添加到知識模型中。根據沖壓工藝規劃的結果，沖壓模具設計應用也將會在進一步的工作中被研究。Intelligent stamping process planning system research Abstract: this paper to build a intelligent stamping process design knowledge based system gives a brief introduction. Study the system framework of model, and knowledge reasoning model are introduced. For some key technologies such as the feasibility of stamping process and exhaust kind of best algorithm, intelligent zone layout and internal force calculation is studied. This system can improve process planning efficiency. Keywords: arrangement a KBS knowledge model ribbon arrangement method introduction Stamping process planning is one of the core punching product development project. It is the metal molding application an important component part of it and the production quality, cost, productivity and tool life have direct influence. The rapid development of modern manufacturing for stamping put forward higher request, especially in stamping process. For many years, the related research has the environment in innovation to strengthen the integration and process planning study intelligentize degree. In recent years, through the production of metal forming intelligent design system, automation technology, the whole and the process planning principles. Intelligent process planning method can effectively improve the design efficiency and quality, innovative design ability. 1. For cold forging sequence of designing and developing a kind of expert system based on PC, this system based on practical considerations plasticity theory and the rules. At the Ohio state university, a called FORMEX rules system is Altan and his colleagues write multistage cold forging process planning and programming language. 2. It depends on a cold forging parts of various shapes widely classification. 3 implement knowledge based cold forming sequence design system, adopting the design rule sure to establish a feasible sequence, then using finite element analysis optimization this sequence. A knowledge based mold design automation system is Cheok and his colleagues carefully designed. 4 in the national university of Singapore. Some parts representation techniques, stamping parts recognition and mould constitute also exists in this work. In China, huazhong university of science and technology researchers also developed based on knowledge system for small metal parts stamping progressive die program packages. 5. Use features, users can under 3D architecture design products. In manually set arrangement, user can use interactive command to development zones outfit layout design. From Liverpool university industrial research departments researchers are also studying stamping process and punch die special system. 6. The focus of their study in decomposed smaller bridge waste shape coding and recognition technology. 7 in Shanghai stamping mould and tools institute of technology researchers also developed progressive die CAD/CAM system. They study the system depend on special relevant data to describe the workpiece and mould structure. The findings of the research work purpose is to promote the development of metal forming process. From metal intelligence review and analysis of the forming of intelligent design, use the theory and method to study the stamping process planning steps. In this paper introduces applied in stamping process planning of intelligent system. This intelligent system in dealing with some complex design problem is a powerful tool. By special knowledge construction intelligent systems can use an interactive way help user to solve all kinds of problems or questions. 8. Intelligent system is a computer system, it tried to represent human knowledge and professional knowledge, and to a practical and effective way to provide fast, convenient and knowledge. Intelligent system can accomplish generally require experts to complete tasks. It can automatic real-time use existing professional knowledge, and explain its reasoning process. Stamping process planning is a rich knowledge of the complex design process. Integration in the stamping process planning and design of the key techniques of intelligent system is of vital importance. The use of intelligence theory stamping process planning intelligent systems have been proffered. Some key technologies, such as integrated product knowledge modeling and strategic planning comprehensive stamping process was studied. In stamping design including all kinds of knowledge, such as domain knowledge, multitasking knowledge, non-standard knowledge. Each kind of knowledge all need to be integrated into the system. Stamping mould that is the core of stamping process. Must consider the various factors, such as geometry, technical requirements, material properties and stamping feasibility, working procedures arrangement, the structure of mould tool. Stamping process planning is a kind of creative program based on experts knowledge. Intelligent system technology can improve the efficiency of the stamping process planning. 2 system frame and the frame Intelligent system key technology is built and application of information model making. This product information model, including three stages: a kind of the model, based on geometric model based on features based on intelligence, the model. Based on geometric model describing the geometric topology information parts. Because parts of data message cannot be fully described, data separation level is too low, geometric model was characteristic model replaced. This information model includes a set of geometric entities. Rely on this model, the engineering semantic model with design of related functions many can be realized. Along with the development of artificial intelligence, the intelligent model begins to be used. Professional knowledge, design process of knowledge, and relevant knowledge are included in the knowledge model 9, 10. Intelligent model support expression and transfer of useful information. This paper mainly summarizes a stamping process planning of intelligent system. This intelligent system for product definition effective and complete. It has the advantages of different geometrical model and can satisfy the geometric designs and reasoning process. Object-oriented technology is applied to integrate all kinds of knowledge. This integrated knowledge system model can be Shared and used in intelligent design and product information communication. Figure 1 shows the stamping process planning intelligent system frame This about stamping mould process planning of intelligent system frame has been designed. The components of the structure design, including a graphical user interface, an application system, design resources, knowledge tool, mixed reasoning mechanism, basic model. In this architecture knowledge model have different classification. Knowledge model from the design resource to extract useful information, support knowledge acquisition and knowledge expression program. This model is useful information transferred to knowledge. Comprising CAD software support. Design results as a 3D model, pictures and database is stored in the repository, it in different parts of the knowledge base is very important knowledge transfer. 3 implementation method and application 3.1 stamping feasibility of intelligent model Intelligent system for stamping workpiece quality, cost, die life is evaluated. This evaluation based on mature intelligent model. This model has integrated rule library, parts information and conclusion library. Coefficient of knowledge rule reasoning in knowledge according to that. Stamping forming feasibility can from a database of information and related coefficient parts launch. In the design process of the extension of the new conclusion preserved in conclusion library. Model of intelligent reasoning process and parts specification limits range compared with the technological parameters. This specification Including input/output radius, aperture, orifice plate, hole nets, chamfer, trough nets. Results to confirm whether accord with the shape of mould parts processing tools. Intelligent reasoning is used in the automatic and interactive way. Its purpose is to study the feasibility of pressing the product. Intelligent reasoning based on the key is to determine the thickness and the correlation coefficient parts processing limit. Figure 2 shows the feasibility of the model for product flow chart. Figure 2 shows the feasibility of the model for product flow chart. Knowledge rules and design results stored in the database of mechanical reasoning. Parts in knowledge model shape can modify. The decision by the knowledge model stamping process planning is very important step, it also provides to choose a single step process tool or composite tools or a method of improvement tools. All sorts of different domain knowledge, experience and expertise are kept in the process planning of professional system. Based on the development of knowledge base is the common principle rules expression. The purpose of this step is to integrate professional experience and parts shape 3.2 based on optimization algorithm of intelligent strip layout model In order to achieve higher material utilization, blank knowledge model was established, the results are stored in knowledge base established basis other modules. In the knowledge base there are four arrangement type: Arranged layout pattern determined With an array of Washington relative pattern Second-ranking arranged layout mode two With two second-ranking arranged layout relative mode The purpose of establishing the knowledge model is to improve the material utilization. The restrictions by knowledge can provide human experts to choose from. This knowledge model control over the whole arrangement design process. Figure 3 shows the layout rating system structure The first kind of mode selection function is roughly calculated the numerical and working area general outline. This model provides the original parameters. All the information is roughly value resulting from them, no matter the figures are outlined draw or selected. The second mode used to determine the layout type, Angle range, layout size and strip the width. The third kind of mode applied optimization algorithm. Design results include material utilization, material width and every step clearance are kept in this mode, the different layout drawing also generate. In the fourth mode can modify layout results. Eventually parameters include clearance, material each step of grid, and the width, the ability to switch. When the parameters change, layout plans can be updated. This knowledge is the main purpose of the algorithm to optimize the layout planning. This algorithm six steps. 1. The most suitable around in graphics rectangular first generation. The original copy and the distance between the approach is included in the net. Figure 4 shows the algorithm. 2. The value of the two ring is among a computation. The two ring is decomposed into line and arc units. The distance between each element needs to compensation. And then you can find the shortest distance. 3. The minimum value and calculated the value of the required the difference between is error. When the error less than value, arrangement planning can be completed. In addition, graphic layout to follow the direction of the view movement. Graph 4: arrangement algorithm. A primitive Angle graphics. B rotation Angle of graphics after 4. Material utilization in layouts point of view is calculated. 5. Arrangement graphics rotating certain Angle. Rotating center near the center is the rectangular roughly value. Material utilization in the current Angle was calculated. 6. Arrangement graphics rotated to another Angle. Repeat the steps of the third part, until Angle reached 180 degrees. Figure 5 shows is the arrangement design results. Graph 5: row kind of intelligent design results. The development of 3.3 ribbon layout The layout of the shingles rule was integration process in knowledge base level into tool design. This intelligent model function is: select parts location, design azimuth and arrange ribbon work step distance. In order to solve the operational procedures, and the rules should be reasonable and effective formulated. Automatic design module is intelligent model in the most important modules. Artificial intelligence technology has been applied in this module. This model, including the pretreatment module orientating products module and extracted from the product modularization accurate information. In order to modify module generates a model, initial design engineering is modified 11. The modified module instead of processing module. Figure 6 shows the layout of the model and the algorithm for shingles. 3.3.1 automatic ribbon layout design preprocessing 1) determine the position and permutations. Parts The user can use interface to determine some of the preconditioning module parameter. The process can determine the position and other elements, such as: to do together shape and size accuracy, parts and user requirements. Parts in the shape of the intelligent model definition, the results are stored in a knowledge base. 2) get parts precise information. The precise information should get in ribbon layout knowledge base. Useful information including punching accurate information and relative location information. This type of knowledge model of information will decide parts stamping sequence. The design process is the main requirements for the position precision to develop a knowledge model 12. First, the shape of the parts were divided into closed contour. Outline the number of n K = k1, k2,., ki,., kn (1) Here the first I ki says parts an outline. The relative relations between all contour contained in the relationship of P. If in contour kj ki and precision, there exists between requirements ki, kj) (p. P = ., (ki, kj),. ki, kj K, 1 acuities were I, j acuities n (I _ = j). (2) The position precision from P get relevant matrix is: (3) Each type of accurate information through the correlation matrices is preserved in knowledge model. 3.3.2 ribbon layout au